PLASTIC PRECISION COMPONENTS MADE SMARTER

PLASTIC PRECISION COMPONENTS MADE SMARTER

welcome to our world

our doors are open

“Coming from Poland I had no previous experience of female role models in higher positions in manufacturing. Broanmain promoted me at 21. I would encourage every young person, regardless of gender, to never let a perception of the industry or job description put you off.”

Monika Siakala
After Moulding,
Stores & Despatch Manager

Gallery and People

Tour our facilities, meet our team and see what our production, tooling, assembly, dispatch and quality control experts are up to. Book an in-person visit at info@broanmain.co.uk

Always here to help

Our people make our business. And they make the precision, safety, electrical, scientific and consumer components that so many businesses and consumers depend on. Several of the best examples are showcased in our picture gallery below.

Production

Plastic Injection

Plastic Injection

Our plastic injection moulding machines range from 5 to 550 tons with a shot weight capacity of up to 3kg

CMM

CMM

Measuring multiple parts in quick succession, we use our CMM regularly when preparing First Article Inspection Reports
Stock Managment

Stock Managment

To assist with stock management and lean manufacturing we operate an efficient MRP and Kanban system for many customers

CNC Milling

CNC Milling

Our state-of-the-art CNC milling machine ensures the manufacture of high quality technical parts every time

Personalised Branding

Personalised Branding

For personalised branding our high-quality pad print system prints information direct onto injection moulded products

Plastic manufacturing

Plastic manufacturing

Our highly technical and multi-skilled team operate across our two manufacturing facilities
Component Assembly

Component Assembly

Our in-house assembly team can reduce your manufacturing overheads and build components to meet your exact specifications

Quality Management System

Quality Management System

We maintain a comprehensive Quality Management System that meets the requirements of BS EN ISO 9001

Lean Manufacturing

Lean Manufacturing

To assist with lean manufacturing customers can receive multiple weekly deliveries to meet demand levels

Experienced Team

Prototype

Prototype

From prototype to tool validation, our highly technical team can design, build, modify and test your mould tool with high precision

Tool Making

Tool Making

Making a tool in different parts rather than one solid piece means our toolmakers can change, modify or repair any insert

Maintenance

Maintenance

Regular maintenance will help extend the lifespan and quality of precision mould tools

Tool Design Process

Tool Design Process

Factoring in injection moulding parameters is essential in the tool design process

Experienced Tool Making Team

Experienced Tool Making Team

From modern machines to traditional mechanical tools, our team is experienced in both

State of the Art

State of the Art

Our state-of-the-art lathe helps create the perfect tool every time

Tool Design

Tool Design

Tools are typically designed for processing a particular plastic and have different gating and venting requirements to avoid shrinkage

CNC Lathe

CNC Lathe

We use this kit to turn components and create complex profiles and contours on tools and other workpieces
Tool Care

Tool Care

All new tools assigned to our care are well maintained and stored safety to extend their longevity

People

Wilf Davies

Wilf Davis

Chairman
Our longest serving staff member, Wilf also chairs the BPF Moulders Group and has overseen Broanmain’s strategic expansion from a compression mould shop to the modern precision business is today.

Eve Clennell

Eve Clennell

People, Culture and Strategy Manager
Responsible for ensuring team needs are met, Eve is tasked with maintaining consistent strategic progress throughout the business and instilling a strong culture. This includes managing all aspects of recruitment, inductions, professional development and H&S.

Kamil Stec

Kamil Stec

Toolroom Manager
Kamil manages all aspects of the tooling work and is multiskilled in all aspects, supporting customers with ongoing tool maintenance projects, performing repairs and project managing new tool developments.
Jo Davies

Jo Davis

Managing Director
A firm believer in focusing your SME growth strategy beyond your four walls, Jo Davis is a long term advocate of growing talent internally, addressing manufacturing skills shortages and championing equality.

Accounts

Accounts

Ensuring all of the payments, accounts and financial records are updated and correct and assists with all reconciliations and statutory documentation

Sanka Ranasinghe

Sanka Ranasinghe

Quality Manager
Sanka ensures all quality standards are met and continuous improvement procedures are monitored and put into place

Thomas Catinat

Thomas Catinat

Operations Manager
Graduating from the Institut Superieur de Plasturgie d’Alencon (ISPA) – one of the few plastic specialist institutes in the world – Thomas is a font of all processing and polymer knowledge. He is responsible for the Dorking and Faygate operations and oversees our toolroom.
Monika Siakala

Monika Siakala

After Moulding, Stores & Despatch Manager
Monika runs the after moulding, print and assembly team, and also assists with addressing any despatch and delivery issues.

Martyn Williams

Martyn Williams

Faygate Site Production Manager
Martyn is Faygate’s new production manager. An experienced setter, he has extensive experience in workshop management, all gained within plastic injection moulding.

WHATEVER YOU NEED MADE, BROANMAIN MAKES IT SMARTER

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